Folding | Plant | Eurofold 2-plate folding machine | Technoloy | Eurofold machine can apply two parallel to paper edge creases on a sheet of paper not bigger than B3. | Printing Stock | Paper up to 170 g/m² with width up to 350 mm. Paper cannot be laminated and UV coated. |
Plant | MORGANA DigiFold™ 300 | Technoloy | | Printing Stock | Cards of over 200 g/m² and maximum width of 320 mm |
Additional Information | As coated paper surface can rupture in folding scores we recommend to avoid dark colours in those folding lines. A4 can be folded into 2 or 3 parts ('gate fold' or 'accordion fold')
A5 and smaller (available for folding) can be folded in half |
Scoring | Plant | ANGRO 504 creaser | Technoloy | Machine appplies a crease, in a straight line, to a sheet of paper to allow it to fold easier and more accurately. Instead of scoring, sheet of paper can be also perforated. | Printing Stock | Papers and boards in any weight (grammage) and up to 320 mm wide. They can be laminated and UV coated. |
Plant | MORGANA DigiFold™ 300 | Printing Stock | Cards of over 200 g/m² and maximum width of 320 mm |
Additional Information | We can only produce parallel scores. A score must be set off at least 50 mm from the edge of the sheet and at least 40 mm from another score. |
Perforation | Plant | Duplo DC-445 automatic creaser | Technoloy | Perforation done with rotary blades. Perforation type - see picture. The creaser can produce up to two lines of perforation in one run on a sheet of 320 mm maximum. The minimum distance between the first line and the sheet edge is 20 mm and between the lines themselves 45 mm. The minimum sheet size is 140 mm (width) and 150 mm (length). | Printing Stock | Paper density of 200 to 350 g/m² |
Plant | Eurofold 2-plate folding machine | Technoloy | Perforation done with rotary blades. Perforation type - see picture. The creaser can produce up to four lines of perforation in one run on a sheet of 320 mm maximum. The minimum distance between the first line and the sheet edge is 20 mm and between the lines themselves 40 mm. | Printing Stock | Paper density of up to 170 g/m² Paper cannot be either varnished or laminated. |
Saddle Stitching | Plant | NAGEL | Technoloy | Saddle stitching with standards wire staples or staples with a loop.
Thanks to new folding & binding technology booklets have profiled spine which allows to bind more pages. Brochures are flat and do not tend to open automatically. Nagel machine can bind up to 25 sheets of 80 g/m2 offset paper. |
Trimming | Plant | POLAR 78 ED cutting machine | Technoloy | Cutting stack of sheets up to 12cm high and 78cm long.
Cutting tolerance ±0.5mm. |
Plant | Horizon HT 30 1-knife 3-side trimmer | Technoloy | Trimming books after binding.
Cutting tolerance ±1mm. |
Additional Information | If non-laminated printed pieces with dark solids are trimmed, the toner may chip off at the edges. |
Spiral Binding | Plant | Perforator + Estyma closing bars | Technoloy | Perforation - round holes with 4mm in diameter, air foil can be cut out for suspension. Zip-wire nylon coated spring binding in two colours - black and white.
Coils are available with 3/16 „, 1/4", 3/8 „, 7/16", 1/2 „, 9/16” in diameter. A diameter is matched depending on insert thickness. The maximum thickness of a publication to be bound is 14 mm. The maximum length of a zip-wire spine is 330mm without air foil or 700mm with air foil in the middle. The tear shape is a 10mm diameter semi-circle. |
Rounded Business Cards Trimming | Plant | Punch Press | Technoloy | Pressing trimmed jobs through the special form rounds their corners to specified radius and results in astounding edge smoothness.
Cutting tolerance ±1mm. | Additional Information | Professional clean edge with no outer edge bulges.
Card's edge departure from rectilinearity can reach 0,3mm. It comes from slight changes in card's thickness due to covering it wiht ink or toner.
When laminating jobs with dark tint/solid, some delicate silvering effect may occur. |
Perfect Binding | Plant | Horizon BQ 270 automated perfect binder | Technoloy | Perfect binding with or without a cover. Milled spine. Maximum book thickness of 4 cm. Minimum cover weight of 160 gsm. | Printing Stock | Paper of up to 115 gsm. Paper cannot be laminated. |
Plant | Duplo UltraBIND 2000 PUR | Technoloy | Perfect bound with super durable, flexible PUR glue. Milled spine. Maximum book thickness of 4 cm. Minimum cover weight of 160 gsm. | Printing Stock | Double-side coated card/paper – 150 gsm, 200 gsm, 250 gsm, 300 gsm chalk. Paper cannot be laminated. |
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